Valve Engineering & Certification Services

Supply Line Engineering
4-8 Boolcunda Avenue
Salisbury Plain SA 5109

 Phone: (08) 8285 0018
Fax: (08) 8285 0022
Contact Joshi Mathew or Mark Zaza


The Supply Line's workshop, combined with our subcontractors facilities can supply our valves modified to your requirements in short lead time.

MODIFICATIONS PERFORMED

  • By passes
  • Trim changes
  • Block & Bleed conversions
  • Counter weight & lever
  • SDNR conversions
  • Bore & Flange modifications
  • Gear operators installed (we hold full range in stock)
  • Weld ends & stem extensions
  • Limit switches
  • Actuation & controls
  • Locking devices
  • Jacketed valves
  • Cryogenic modifications
  • Electroless Nickel plating of body and internals
  • Linings:- halar, hard rubber, PTFE, ceramic, polypropylene, glass, EPTFE etc.
  • Stellite/stainless trim conversions
  • Soft seat to metal seat conversions, ceramic seat conversions
  • Conversions to PEEK, SUPERPEEK, bronze filled PTFE, carbon/graphite PTFE etc. in two weeks.
  • Spring return (deadman) and fusible link levers
  • Stem extensions for buried service
  • Weld end modifications:- machining to buttweld, socket weld, pup ends etc.
  • NACE conversions
  • Floating to trunnion conversions
  • Block & Bleed conversions
  • Custom end to end dimensions
  • Upgrading to cryogenic, low temp
  • Changing stem packing


The Supply Line is the Starline approved service centre for all modifications & re-fits to Starline valves



The Supply Line can re-clad or custom manufacture to your requirements. Balls can be manufactured on robotic CNC lathes, metal seats can be diamond lapped to any ANSI class shut off requirement.

We can brand with your brand name if required.

We also stock undrilled valves and strainers in iron, steel and stainless. We can same day drill to your required drilling standard.

WORKSHOP EQUIPMENT

  • Fully equipped valve automation centre
  • Fully equipped hydrostatic & pneumatic test facility
  • Tuda face lathe 1.6m swing - 2m between centres
  • Herless lathe 860 swing 2000mm between centres
  • Mazak lathe 1200mm swing 2500mm between centres
  • Mudigs radial arm drill 900mm range, multispeed
  • Anayak milling machine
  • Sandblasting and paint facilities
  • Welder - Origmig 400amp welder for stainless steel and mild steel
  • Slotting machine (Stanto) 500mm stroke
  • Beaver 2 - thread cutting machine
  • Torque tester
  • John Heine Bending Machine
Quality: System in place in accordance with IS09002.
Performance: Performance close to 100%, an average delivery-time service level of 98.80%.


CERTIFICATION
We can arrange to supply the following certification.

Full traceability can be maintained With certification to DIN 50049.3.1.B on all parts supplied. The following is a QA summary on the types of certification available:-


QA Requirements Covered
    Fully guaranteed with warranty & full factory material and test certification

    Product liability insurance

    Applicable quality assurance

    Fast delivery



AVAILABLE NDT

DESCRIPTION OF TEST
APPLICABLE STANDARDS
EXTENT OF TEST
Dye Penetrant ASME V - Art. 6 and 24 10% on pressure containing 
  ASTM E165 parts for non magnetic materials
  ANSI B16.34 - Annex D (100% upon customer request)
Magnetic particles ASME V - Art. 7 and 22 10% on pressure containing
(dry and wet) ASTM E709 parts for magnetic materials
  ANSI B16.34 - Annex C (100% upon customer request)
X and Gamma Ray ASME - V - Art. 2 and 22  
  ASME VIII - Div 1 Upon customer request
  ANSI B16.34 - Annex B  
  ASTM E142-E94 -E446-E186-E280  
Ultrasonic ASME V - Art. 4 and 23  
  ASME VIII - Div 1  
  ASTM A388  
Hydrostatic and API 6D and 6A  
pneumatic BS 5146 and 6755  
  MSS-SP61 and customer specs  
Stem torque API 6D and to customer requirements  
Visual and dimensional Applicable ASTM STDS  
  MSS-SP 44 and SP55 100.00%
  ANSI B16.34, B16.50, B16.10  
  API 6D and 6A, BS 2080  
Alloy verification Texas analyser 9266  
Hardness Nace MR01-75 100% of wetted components
High pressure gas tests customer specifications  

Other additional non destructive or destructive examinations may be performed to customer requirements or specifications please contact our Q.A. or Q.C. department for additional information and clarification.

STANDARD FACTORY QUALITY ASSURANCE CERTIFICATION

FACTORY HYDROSTATIC TEST CERTIFICATE
to API-598 or API6Dc/w certificate (state if Lloyds witness required)		 Standard
FULL FACTORY MATERIAL CERTIFICATE
to DIN 50049.2.1		 Standard
WARRANTY Standard
DYE PENETRANT TEST by accredited test lab
(non-destructive) to MSS SP-93 ANSI B16.34-Annex D etc.		  
MAGNETIC PARTICLE TEST by accredited test lab
(non-destructive) to MSS SP-53 and alloy verification (Texas 9266 analyzer)		  
TRACEABILITY ON SPARE PARTS Standard
TAG NUMBER, SERIAL NUMBER
(metal tagged)		 Standard
LLOYDS/DNV witness of test and/or valve
CHARPIES IMPACT TEST Standard for low temp
MAINTENANCE/REPAIR MANUAL Available for
most brands
MANUFACTURERS DRAWINGS Available for
most brands
 

QUALITY CONTROL ON PROJECTS

A. EXPEDITING AND SERVICES
  The Supply Line is specialises in providing full service packs on your orders to any industrial manufacturers.
   
  The following services are available:
 
  • expediting activities
  • inspections at sub-contracting units
  • final testing witnesses inspections
  • certification review
B. INSPECTION AND TESTING ACTIVITIES
  Thanks to the experience gathered during many years of activity in the supply of products to the major industrial and off-shore players, The Supply Line can provide professional competence in the survey, review and witness of all the most required non-destructive tests, such as:
 

  • X-Rays
  • Ultrasonic Tests
  • Magnetic Particle Inspection
  • Positive Material Identification
  • Dye Penetrant Liquid Inspection
  As well as the following product tests:
 
  • pressure tests pneumatic
  • pressure tests hydraulic
  • pressure tests gas high pressure tests
  • Helium fugitive emission tests
  And functional test for special applications:
 
  • low temperature tests
  • cryogenic tests
  • fugitive emission tests
  • functional test on actuated equipment
  The above activities usually require the use of special tools, equipment and qualified personnel normally provided by the manufacturers or by external qualified laboratories.
   
  Upon request The Supply Line may provide the assistance of independent and qualified institutes and laboratories to perform the inspection activities on site or in neutral facilities.
   
  * These survey and surveillance activities depend on collaboration with the manufacturer of the products to be supplied to The Supply Line.
   
C. ADD-ON VALUE ON THE EQUIPMENT SUPPLIES
  Any activities performed or arranged by The Supply Line are kept under full control of professional, specialist staff.
   
  For any of your orders, The Supply Line may perform or arrange, with strict attention to detail, the following activities:

Activity

Standard

Upon Request
Preliminary check to verify that the supplier has put in production the order according to the client's specifications, rules and parameters

 

 
Flow up and expedite visits to verify that production is underway and the suppliers comply with contractual delivery dates

 

 
Final review, or witnessing of inspection activities to confirm the final supply stages

only on special projects

 
Certification review

 

 
Witnessed inspection during NDT, performed by independent authorised laboratories (UL, MPI, PMI, DPI, X-ray tests)

 

 
Witnessed inspection during special product/ equipment testing (low pressure tests, helium tests, fugitive emission tests)  

 
Dimensional tests  

 
Painting inspection

 

 
Packing inspection

 

 

All the above activities are recorded by The Supply Line and duly reported to its clients with evident and photographic reports.

The above services - usually agreed upon at the time of order not only assure the client that its order is accepted by the manufacturer but also gives the client the certainty that the quoted job costs are kept during the entire supply period, without extra charges by the third party companies appointed for the inspections.

* The Supply Line selects its suppliers based on quality, liability and servicing. These survey and surveillance activities depend on collaboration with the manufacturer of the products to be supplied.


FINAL INSPECTION PROCEDURE

Customer Order No.  
Item No. Serial No. Pages ________ of ________
Size Pressure / Class Brand Operation Trim
         

Casting defects checked in accordance with MSS SP-55

I. ASSEMBLY   III. GENERAL APPEARANCE  
           
1 Check proper alignment of pipe flange holes or weld ends / schedule to ANSI B16 1 Check that the paint finish is free from defects & covers all external metal surfaces
           
2 For RF flange connections check finish & that both faces are clean & unmarked 2 Check that the name tag is correct legible & securely fastened
           
3 For RTJ check grooves are clean & unmarked & correct size
 3 Check that all special tags are correct, legible & securely fastened
           
4 For gear operated & actuated valves, check that all stops have been set correctly & an advice note has been attached      
 
           
II. FITTINGS        
           
1 Check body & bonnet studs for uniform height & appearance      
           
2 Check grease fittings, drain & bleed plugs for tightness & appearance      
           
3 For gear operated valves check that the correct handwheel & bolt have been provided. For lever operated, correct lever      
 
           
Date: _________________________ Inspector's Signature: __________________________



QUALITY ASSURANCE OPTIONS / NDT

COST LEAD TIME COMMENTS
HYDROSTATIC TEST to API-598 or API6D c/w certificate
(state if Lloyds witness required)		 No charge *
HYDROSTATIC TEST CHART supplied by ISO 9001/ AS 2901 "Accredited" test shop or "NATA" certified shop
AIR TEST to MSS-SP-72 in both directions No charge *
LETTER OF CONFORMITY FORMATTED to DIN 50049-2.1
backed by our $6 million product liability policy		 No charge
12 MONTH WARRANTY No charge
CHEMICAL CERTIFICATION by NATA accredited test lab
(AS 3901 / ISO 9001)		 No charge *
TENSILE CERTIFICATION by accredited test lab
(AS 3901/ ISO 9001)		 No charge *
DYE PENETRANT TEST by accredited test lab
(non destructive) to M SS SP-93 ANSI B16.34 - Annex D etc.
MAGNETIC PARTICLE TEST by accredited test lab
(non destructive) to M SS SP-53 and Alloy verification
(texas 9266 analizer)
TAG NUMBER SERIAL NUMBER
(metal tagged)		 No charge *
LLOYDS / DNV witness of test & / or valve
VALVE INSPECTION REPORT, visual & dimensional ANSI B16, B16.5, B16.10, API6D etc.
                 
  • These are supplied by manufacturers as minimum as per DIN 50003.18



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